How to Choose the Right Copper and Aluminum Busbar Bending Machine for New Energy Vehicles

How to Choose the Right Copper and Aluminum Busbar Bending Machine for New Energy Vehicles

Dongguan Belan Automation Equipment Co., Ltd. specializes in high-precision busbar bending machines and CNC wire forming systems. Our strengths include 13-axis intelligent control, ±0.2° bending accuracy, and adaptive customized solutions for the NEV and battery industries.

1. Leading Technical Performance

The flagship model BL-TP-30-5E offers industry-leading precision and functionality:

• 13-axis servo control (industry average: 8–10 axes)
• Integrated processes: feeding, rotation, chamfering, angle cutting
• ±0.2° bending accuracy (industry average: ±0.5°–1°)
• Supports 2.0–5.0 mm thickness and 8.0–30 mm busbar width

2. Efficiency and Flexibility

The machine uses Belan’s adaptive centering & feeding system, allowing multi-spec busbars to be processed without changing tools.

• 5-minute tool-less changeover (traditional machines require ~1 hour)
• 3–5× higher productivity
• Ideal for flexible NEV production lines

3. Customization and Component Quality

Belan supports deep customization for complex production needs:

• Optional punching, chamfering, slotting, angle cutting
• Premium components such as SANYO/Yaskawa servo motors
• 30%–40% lower cost compared with imported brands
• 7×24 technical support and 48-hour on-site service

4. Key Factors When Selecting a NEV Busbar Bending Machine

4.1 Precision & Stability

Choose machines with 10+ servo axes and ±0.2° accuracy to prevent misalignment in battery modules.

4.2 Automation & Efficiency

Adaptive feeding and fast changeovers help reduce labor and downtime.

4.3 Customization Capability

Integrated punching + bending solutions reduce production complexity and equipment count.

4.4 Service & Cost Performance

Local suppliers like Belan provide better pricing and faster engineering support than imported brands.

Why the Belan BL-TP-30-5E Is Ideal for NEV Manufacturing

Belan’s technology combination matches the NEV industry's high standards for precision and scalability:

• Up to 50% higher production capacity
• Up to 90% fewer defects
• Around 60% labor cost reduction

The BL-TP-30-5E is a long-term productivity solution for high-precision NEV busbar processing.